汽车密封条C6工位工序动作平衡与仿真

汽车密封条C6工位工序动作平衡与仿真 摘 要 本文是对北京万源瀚德汽车密封系统长春分公司audiC6工位的实 习考察的根底上，获取原始资料，在排好各工艺流程内容的根底之上，运用模特 法对生产线每个工位的操作动作进行分析，以确定各操作单元的操作时间。同时， 根据实际情况确定出生产线的节拍，结合操作时间和节拍确定生产线平衡率.通 过对生产线进行平衡并利用“5W1H〞提问法以及“ECRS〞原那么对生产线进行适当的 改进并完成C6工位工序动作平衡的设计任务。本文利用Flexsim这一软件工具 对C6工位的运行过程进行了仿真，找出了在生产线运行过程中出现的阻塞和等 待问题并对此进行了分析. 关键词生产线平衡，MOD，仿真，节拍 Abstract ThisarticleisHaldexBeijingWanYuanChangchunAutomotiveSealingSystems Co.,Ltd.BranchaudiC6inspectionstationonthebasisoftheinternshiptoobtainthe originalinationcontentinthelineuponthebasisoftheprocess,theuseof modellawsontheproductionlineforeachworkbitoperatingmovementswere analyzedtodeterminetheoperatingunitsoperatingtime.Meanwhile,accordingto theactualsituationtodeterminetheproductionlinetothebeat,combinedwith operatingtimeandbeattodeterminelinebalancerate,throughtheproductionlinesto balanceanduseof5W1Hquestionslaw,andECRSprincipleofproduction appropriatetoimproveandcompletetheC6-positionprocessActionbalanceddesign tasks.Inthispaper,thesoftwaretoolFlexsimC6-positionofrunningthesimulation, identifiedduringtheoperationoftheproductionlineblockingandwaitingfor problemstooccur,andthisisanalyzed. Keywordslinebalancing,MOD,simulation,beat 目 录 1绪论............................................................................................................................1 1.1课题研究背景.....................................................................................................1 1.2当前汽车密封条的开展形势.............................................................................1 1.3汽车密封条的生产工艺.....................................................................................2 1.4实习公司简介.....................................................................................................2 1.5国外汽车密封条开展情况.................................................................................3 2流水线及人因工程学简介........................................................................................4 2.1流水线的概念与特征.........................................................................................4 2.2流水线的节拍设定及平衡率计算.....................................................................5 2.3人因工程学.........................................................................................................5 人因工程概述..............................................................................................5 人因工程的目的..........................................................................................6 3C6工位工序动作平衡分析设计...............................................................................1 3.1动作分析概述.....................................................................................................1 3.2动作分析方法用途...........................................................